Align the timing marks of the camshaft sprocket and crankshaft sprocket with the No. Rotate pump by hand to check for freedom of movement. Connecting rod bolts 40-45 ft-lbs. Pressure plate bolts 35 ft-lbs. Remove crankshaft sprocket flange shield Fig. Assemble pump body to block and tighten screws to 12 Nm 105 inch lbs.
Intake manifold bolts 25-30 ft-lbs. The dot on the crankshaft gear is lined up with the notch on the front cover. If timing belt is to be reused, mark direction of rotation before removing. Fastener Type Torque Spec Main cap bolts 95-105 ft-lbs Connecting rod bolts 40-45 ft-lbs. Install the power steering pump drive belt 15. Install water pump to chain case cover.
Install the water pump pulley and 4 bolts. Temporarily loosen the water pump pulley bolts. Pressure plate bolts 35 ft-lbs. If timing belt is to be reused, mark direction of rotation before removing. Install belt on the water pump pulley, rear camshaft sprocket and finally on the timing belt tensioner. Torque to 54-70 in-lb 6-8 Nm. Fastener Type Torque Spec Main cap bolts 95-105 ft-lbs Connecting rod bolts 40-45 ft-lbs.
Pressurize cooling system to 15 psi with pressure tester and check water pump shaft seal and O-ring for leaks. Torque to 70-106 in-lb 8-12 Nm. Please note, ensure crankshaft sprocket guide washer is fittet correctly. Oil pump bolt 12-15 ft-lbs. Loosen timing belt tensioner bolt Fig.
Crossbolts for 406-427 40 ft-lbs. Rotate pump by hand to check for freedom of movement. Cam thrust plate bolts 8-10 ft-lbs. Cylinder head bolts 140 ft-lbs. For 406 and 427 Cylinder head bolts 80-90 ft-lbs. Remove crankshaft pulley and damper Fig. The manufacturer's names or trademarks used herein are referenced solely for identification purposes and are not intended by superdutypsd.
Connecting rod bolts 40-45 ft-lbs. Front cover bolts 12-15 ft-lbs. Harmonic damper bolt 70-90 ft-lbs. After tensioner contacts belt, retighten bolt. To check oil pump sprocket positionded sorrectly: remove blanking plug from cylinder block, insert 8mm diameter Phillips screwdriver in hole. The name comes from its 3.
Adjust the timing belt tension. Install rear timing belt cover. Fastener Type Torque Spec Main cap bolts 95-105 ft-lbs Connecting rod bolts 40-45 ft-lbs. Adjust the timing belt tension. The engine was the premier big block engine for Ford trucks. The intake valve had a 2.
Install the idler pulley and tighten the bolt to the specified torque. Always install a new engine cover with a new seal. Remove right inner splash shield. Loosen and remove bolt and washer Fig. Front cover bolts 12-15 ft-lbs.
In 1983, Ford decided to retain the engine for its towing power. Do not rest the cylinder head on a flat service with the cylinder face down, or valve damage will result. The illustration is located after the Torque Specification Chart. Check that all timing marks are aligned Fig. I also sent you main bearing and cylinder head tightening sequence. Turn timing belt tensioner counterclockwise full travel in adjustment slot and tighten bolt to temporarily hold this position Fig. Oil pump bolt 12-15 ft-lbs.